Atlas Copco has developed and launched a new generation of oil-free screw compressors ZR75-160VSD + with variable speed control (VSD) and an integrated adsorption dryer (IMD / IMDG)
The easiest way to ensure optimum performance is to minimize operating costs while maintaining a continuous supply of high quality air. Atlas Copco’s ZR 75 – 160 VSD+ FF series compressors are focused on efficient energy savings, guaranteeing product safety and maximum reliability throughout the life of the compressor. And not just today, but day after day, year after year, with minimal maintenance costs, few service interventions and long overhaul intervals.
Maximum Reliability
For over 60 years, Atlas Copco has been a pioneer in the development of oil-free air technology. We offer the widest range of air compressors and blowers in the industry. As a result of continuous research and development, we have reached a milestone by setting new standards for clean air, and we are the first manufacturer to achieve class 0 certification in accordance with ISO 8573-1. Class 0 certification means zero risk of oil contamination from our products.
100% oil-free compressed air
ISO 8573-1 Class 0 certification means zero risk of compressed air contamination. Thus, when using our oil-free equipment, your company’s reputation is completely safe.
Maximum energy efficiency
The excellent oil-free screw elements of the ZR model provide the optimum combination of high ambient air supply (FAD) and minimum energy consumption. A reliable cooling system, low pressure drop and an extremely efficient drive mechanism guarantee the highest efficiency of the compressor package.
Complete plant
The Atlas Copco ZR compressor provides a superior solution with no hidden costs.
Fully assembled, ready for operation, the scope of supply includes internal piping, coolers, electric motor, control and lubrication systems.
The Full-Feature version includes an IMD adsorption dryer to ensure a flawless end product.
Installation is carried out without the risk of errors, commissioning takes little time, and external air is not required. Just plug in the compressor and get started.
Your benefits
Oil-free air (class 0)
· High-quality compression element of new generation.
· The unique design of the Z-block seals guarantees an absolutely oil-free air supply.
· Specially coated Atlas Copco rotors for high efficiency and durability.
· More compact, improved rotor profiles and cooling jackets for maximum efficiency and long service life.
Advanced touch screen control system
· Elektronikon® Touch touch screen with user-friendly interface and connectivity.
· Built-in intelligent algorithms regulate system pressure and reduce energy consumption.
· Includes warning indication, maintenance indication and online visualization of machine status.
High efficiency motor
· Water-cooled permanent magnet motor with oil lubricated bearings and IP66 protection class.
· Best-in-class performance (IE5 – 97%) and ultra-reliability.
· Possibility of regulation in the range from 15 to 100% of the maximum productivity.
· Adjustable motor speed for energy savings with reduced air consumption.
Optimal Control
· Dual motor drive with high-tech Atlas Copco variable frequency drive.
· Reduced energy consumption, operating costs and environmental impact.
· Constant optimization of the motor speed by ensuring optimum performance for every pressure and flow.
Variable Frequency Drive Concept (VSD+)
· Widest operating range on the market today. Can operate from 20% to 100% load with no power loss during no-load operation, resulting in significant energy savings during periods of low to medium compressed air demand.
Reliable cooling
· Cooler with high efficiency water separator for increased reliability.
· Oversized stainless steel coolers for maximum performance over a long service life.
· Double anodized aluminum star profile tubes to prevent corrosion.
· Easily removable for quick and economical maintenance.
compactness
· One of the most compact solutions on the market.
· Allows you to free up valuable and often expensive space in the enterprise.
· Highest performance to footprint ratio.
· Easy to modify existing installations.
Serviceability
· Serviceable components are grouped for ease of access and reduced maintenance time.
· All components are designed for ease of maintenance and long service life.
· Additional service plans are available to extend the warranty.
Fully equipped and ready to work installation
· Complete solution: hassle-free installation, easy commissioning and quick start-up.
· Includes: internal piping, coolers, electric motor, drive, lubricants and control system.
Full Feature is available as an option (iMD and iMDG).
Protect your compressed air network
The use of dry compressed air systems is necessary to ensure the reliability of the production process and the quality of the final product.
Untreated air can cause corrosion in pipelines, premature failure of pneumatic equipment and product deterioration.
SMARTlink system
· Knowing the status of your compressor equipment at all times is the surest way to achieve optimum efficiency and maximum availability.